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Higher optical efficiency

Alpha Optix engineers lenses, modules and precision components in thermoset resins — silicone and epoxy — and partners with you from mold design through volume production.

93–94%
visible transmittance (2 mm)
200°C
heat-rated, no yellowing
2 wks+
development lead time

WHY SILICONE

A next-generation optical material

Plastic softens under heat; glass resists undercuts and one-piece geometries. Optical silicone matches glass-level transmittance and clears both limits.

Glass
Reliable, but heavy and hard to machine
Plastic (PC, PMMA)
Economical, but heat-sensitive and prone to yellowing
Optical Silicone
Glass-level transmittance,
with more design freedom than plastic

THERMOSET RESINS — BY MATERIAL

Silicone

Low-durometer release molds undercuts and thick optical sections, and stays clear even mounted against the light source.

Epoxy

High hardness with no surface tack, for applications that need rigidity. On transmittance and heat, silicone leads.

Detailed material and process data on request. Request materials →

WHAT WE DO

From design to volume, under one roof

You don't need a finished drawing. We review your drawing or design the lens with you, and check manufacturability (DFM) from the first stage.

Select a stage to see its process and equipment.

Process
Drawing reviewLens designSpec & drawing consultationMold design
Equipment
LightToolsMold FlowSolidWorksAutoCAD
Methods
Single-part & insert moldingMulti-material moldingOver-molding
Equipment
Transfer moldingPlasma cleaningOvenDispensingVacuum mixerPrimer coating
Process
Prototype evaluationReliability testing
Equipment
Integrating sphereGoniophotometerVision measurementDurometer
Process
Outgoing inspection
Certifications
ISO 9001IATF 16949

Volume tooling in 5–8 weeks, depending on part design and requirements.

APPLICATIONS

Wherever light travels

Every segment demands different properties. We tune the material formulation, geometry and process to the use case.

Mobility application example
Mobility
Headlamp lenses, light modules
Electronics application example
Electronics
Mobile devices, display BLU, sensor covers and windows
Lighting application example
Lighting
Medical lighting, indoor and outdoor luminaires (floodlights, streetlights), rail

Applications shown reflect our capability, not a delivery record.

Not on the list? We still want to hear it. Request a technical review →

CUSTOMERS & PARTNERS

The companies we work with

We develop and manufacture within a network of finished-product customers and global material partners.

Each logo is a registered trademark of its owner. The nature of each relationship — material supply, finished-part delivery — varies by case.

CONTACT

Start with a technical review

You don't need a finished drawing. Your use case and target properties are enough to begin.

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